SHENZEN_COPQ SEP'04.xls

SHENZEN_COPQ SEP'04 EX Q - COPQ
SHENZEN COST OF POOR QUALITY
OCTOBER FY04 REPORT

($000) # # Rate/ DOOR WATER DEFROST GENERAL
Heads Hrs Hr AUTO LOCK VALVE TIMER PLANT TOTAL % OF TOTAL

1 SVGP
2 Production Days 19 190

3 NONCONFORMANCE
4 SCRAP
5 STD MATERIAL 0 0 0 0 2%
6 STD LABOR - 0%
7 STD OVERHEAD - 0%
8 VARIANCES TO STANDARD (0%,19%, 0%) - 0%
9 TOTAL SCRAP - 0 0 0 - - - 0 2%

10 SCRAP RECOVERY 1 1

11 REWORK - - 0 0 0 - - -
12 - - 0%


1 WARRANTY - - 0%

2 PREM FRGHT - - 0%

3 SUBTOTAL NONCONFORMANCE - 0 0 0 - - 1 1 19%

4 APPRAISAL
5 TEST/INSPECTION
18 System Auditing - - 0%
19 Outside Analysis Fees - - 0%
20 Calibration & Gauging - 0%

21 Auto

22 Door lock
23 Hi-pot Test 1 190 0 0 2%
24 Final Test 3 570 0 0 6%
25 Visual Inspector 1 190 0 0 2%
26 QC 1 190 0 0 2%
27 0 0 - - 0%
28 0 0 - - 0%

29 Water Valve
30 15 Psi Air Leak Test 1 190 0 0 2%
31 Visual Inspector 1 190 0 0 2%
32 Final Flow Audit 1 190 0 0 2%
33 QC 1 190 0 0 2%

34 Defrost
35 Test Panel Operator 1 190 0 0 2%
36 Visual Inspector 2 380 0 0 4%
37 QC 2 380 0

38 General Plant
39 QC Supervisor 1 172 2 0 0
40 QC Engineer 3 516 1 1 21%
41 QS 1 172 0 0
42 QC Clerk 1 190 1 - 0 0 4%
43 IQC 1 190 1 0 - 0 0 8%

44 SUBTOTAL TEST/INSPECTION (APPRAISAL) 22 4090 - 1 0 1 - - 2 4 81%

45 TOTAL COST OF QUALITY 22 4090 - 1 0 1 - - 3 5 100%
46 % of SVGP % % % %

47 Reference
48 COPQ RELATED P 2
49 TOTAL P 28
50 QUALITY RELATED H. COMP %

51 Reference
52 LABOR PERFORMANCE VARIANCE -
EX Q - COPQ
SHENZEN COST OF POOR QUALITY
OCTOBER FY04 REPORT

($000) # # Rate/ DOOR WATER DEFROST GENERAL
Heads Hrs Hr AUTO LOCK VALVE TIMER PLANT TOTAL % OF TOTAL

1 SVGP
2 Production Days 19 190

3 NONCONFORMANCE
4 SCRAP
5 STD MATERIAL 0 0